What are the applications of the injection molding manipulator in the production?

Release date:2017-08-22 Author: Click:

The manipulator can perform a lot of work, such as moving objects, assembling, cutting, spraying dyeing and so on. It is widely used in a wide range of 5. In modern industry, automation in the process of production has become a prominent theme. The automation level of all walks of life is getting higher and higher. Modern machining workshop is often equipped with manipulator to improve production efficiency and finish workers' difficult or dangerous work. But in the machinery industry, processing, assembly and other production are largely not continuous. At present in our country the manipulator is often used to complete the work are: injection molding industry from the mold and quickly grab the product to the production of read the next process; reclaimer, feeding manipulator for processing industry; for the extraction of high temperature molten casting industry etc.. In this paper, the handling manipulator of this kind of work can be realized as the research object. This is a detailed description of the industrial application of the manipulator.

Lathe manipulator

1. hot processing, such as casting, forging, welding heat treatment and so on

Die forging, the mass production of the 3T, 5T, 10t hammer, the distribution of the rotary hearth furnace, with two manipulators disposed at an angle as early as the stove, realizing feeding automation. Shanghai diesel engine factory, Beijing internal combustion engine factory and Luoyang tractor factory have already had more mature experience.

2. in the realization of a single machine automation party

All kinds of semi-automatic lathes have functions of automatic tightening, feeding, cutting, retracting and loosening. They still need manual loading and unloading. The machine can be fully automated and equipped with one machine. At present, the manipulator is used a lot in this aspect, such as the Shanghai diesel engine factory crankthrow automatic lathe and automatic lathe seat manipulator, automatic lathe manipulator hydraulic cycle profile lathe factory Dalian second, Shenyang third machine tool factory Y38 hobbing machine hand, Qinghai second machine tool plant in hobbing machine spline manipulator. Because of the successful experience in this field, some machine tool factories in China have already attached the mechanical hand to the products, or provided the conditions for users to install the manipulator. Such as shell stamping production line manipulator second Shanghai Auto Parts Factory (two sets of multi station machine production line) with feeding, clamping, molding, mold and other automatic work cycle and Tianjin two injection molding machines, automatic loading and unloading workpiece mounted on the manipulator, can realize automatic production. At present, there are two aspects of the application of the manipulator on the punch press: one is that more than 160t can be used by the manipulator. Such as Shenyang low voltage switch factory 200t ring punch magnetic jack shell feeding manipulator and Tianjing tractor factory 400t punch manipulator; one is used for multi punch, used for stamping station step on light Bureau made 120t and 40t multi punch manipulator.

Lathe manipulator

3. construction of rotating parts (rotating shaft, disk type, ring type) automatic line

Generally, the mechanical hand is used to transfer the parts between the machine tools. This kind of domestic production line a lot, such as the Shenyang permanent factory processing deep well pump bearing automatic line (ring), automatic line No. 4 and No. 5 motor processing Dalian Motor Factory (shaft), gear blank automatic line of Shanghai tractor factory (disc type) etc.. The automatic machine of combined machine tool for processing box parts is usually transported by workpieces. There are also mechanical arms, such as the gas cover processing automatic manipulator of Shanghai power plant.