What is the significance of using a manipulator?

What is the significance of using a manipulator?

Artificial intelligence, continuous into our life, enterprises, companies have introduced high-tech products, what is the significance for the present generation of mechanical hands? The important meaning of using the manipulator is introduced to you today.

Because of the overall development of industrial automation and the continuous improvement of science and technology, it is imminent to improve the efficiency of work. Simple manual labor can't meet the requirements of industrial automation. Therefore, we must make use of advanced equipment to produce automatic machinery to replace human labor and meet the needs of industrial automation. Among them, the manipulator is one of the important products in its development process. It not only improves the efficiency of labor production, but also completes the work of high intensity, danger and repeated boring instead of human. It can reduce human labor intensity. It can be said to kill two birds with one stone. In the machinery industry, the manipulator has been widely applied. It can be used for the assembly of parts, the handling and handling of workpieces, especially for automatic numerical control machine tools and modular machine tools. At present, the manipulator has become an important part of the flexible manufacturing system (FMS) and flexible manufacturing unit (FMC). A flexible machining system or a flexible manufacturing cell can be made up of machine tool and manipulator together, which can save huge workpiece conveying device, compact structure and strong adaptability. But the current industrial robot technology and its application level of China and abroad than there is a certain distance, the application scale and low level of industrialization, the research and development of the manipulator directly affects the production automation level of China's machinery industry improved, considering the economic and technology is very necessary. Therefore, it is of great significance to carry out the research and design of the manipulator.

    The use of manipulator can not only improve the quality of products, but also save manpower and improve production efficiency. 1., high safety. Use hand to enter the mold to get products. If the injection molding machine fails or the wrong buttons cause the clamping, it is dangerous for the workers to clamp the hand, and the manipulator is used to ensure safety. 2., save labor. The machine takes out the product on the conveyor belt or the receiving platform. It only needs one person to watch or one person at the same time to see two or even more injection machines. It can save manpower, make automatic pipelines and save factories, so the whole plant planning is smaller, more compact and exquisite. 3. to improve the efficiency and quality. As a molding cycle is 30 seconds, manual removal time of 6 seconds, the mechanical hand removed 120 tons of plastic injection molding machine of 15 kw 1.5 seconds, artificial to remove the product in a class of 8 hours to calculate canmolding 800 die, using manipulator is increased to 915, the production efficiency is increased by 14% 8 hours, the injection molding machine electricity consumption is 120 degrees (with 1 kilowatts per hour of electricity calculation) using manipulator with 120*14%=17 degrees to save electricity. 4. extend the injection molding machine life. From product safety door switch frequently, will cause certain parts of injection molding machine lifetime even damaged, affecting production. The use of mechanical hand does not need to switch the safety door frequently. 5. reduce the bad rate of the product. The newly formed product has not finished cooling, and there is a residual temperature. The hand removal will cause the hand mark and the artificial removal force unevenly takes out the uneven variant of the product. The quality of the product is greatly improved by the use of the non striate suction fixture. 6., prevent mold damage. People sometimes forget to take out products. Mold closing will cause damage to the mold. If the machine doesn't take out the product, it will automatically alarm and stop, and it will never hurt the mold. 7., save raw materials and reduce costs. If the time is not clear, the product will shrink. If the material is overheated, it needs to be re injected, which will waste raw materials. Because the machine takes time is fixed, so the quality is stable. 8., labor saving. With mechanical hand, the nozzle and product can be automatically placed separately, and no manual selection is needed, which can save manpower. If we use random smash to automatically blow into the bucket, it will save more time and raw materials. 9., high quality customers also want to cooperate with injection manufacturers with manipulator. Using manipulator greatly overcomes manual inertia and can accurately calculate daily output and delivery time. The use of manipulator can increase the competitiveness of the enterprise, and it is the biggest trend in the future.